Introduction of state-of-the-art equipment in sheet metal processing and welding processes

At Yamada, we actively invest in equipment for sheet metal processing, welding, and inspection, maintaining a full lineup of state-of-the-art machinery. By making the most of these advanced facilities, we continuously work to improve both machining accuracy and productivity. Here, we present Yamada’s factory equipment.

Design Process Program

トルンプ製の3次元CAD/CAMソフトMetacamを利用する様子

MetaCAM

A 3D CAD/CAM system made by TRUMPF.

CAD/CAM Software List
NameModelManufacturerQty.
2D CAD/CAMAP100AMADA3
3D CAD/CAMSheetWorksAMADA1
Automated Bend ProgrammingDr.ABE_BENDAMADA1
For Pipe Processing CAD/CAMTubeDesignTRUMPF1
3D CAD/CAMMetaCAMTRUMPF2
3D CAD/CAMALPHA CADALPHATKG2
For 3D Printers CAD/CAMALPHAMold Manufacturing SystemALPHATKG1

Blanking Process

Equipment Highlights
トルンプ製ブランク加工機TruMatic 7000の画像

TruMatic 7000

This is a TRUMPF machine for punching out metal sheets.
Its exceptionally high beam quality enables precise cutting.
In addition, it can automatically load, unload, and sort parts, which helps shorten delivery times.

トルンプ製ブランク加工機TruLaseer Tube 5000 fiberの画像

TruLaser Tube 5000

This is the latest TRUMPF machine for pipe blanking.
It offers short processing times and can handle a wide variety of pipes.
Equipped with a bevel-cutting option, it enables angled cuts of up to 45°.
This contributes to shorter delivery times.

トルンプ製ブランク加工機TruLaser 3030の画像

TruLaser 3030 fiber

This is a high-power 8kW TRUMPF fiber laser processing machine.
It handles not only thin sheets but also thick mild steel, contributing to excellent edge quality.
With its collision-avoidance function, it ensures high safety and maintains high operating rates, helping to shorten delivery times.
In addition, it uses a high-efficiency chiller that cools the laser and machine with water instead of chemical refrigerants, and its new nozzle design reduces nitrogen consumption by up to 70%, contributing to environmental sustainability.

Blanking Equipment List
NameModelManufacturerMachine DetailsQty.
Laser Punching (Combination Machine)EML-2512AJAMADA4kW 30t1
Turret Punch Press (NCT)EMZ3510NTAMADAASR48M with Shelving and PDC1
CO2 Laser Punching Combination MachineTrumatic 7000Trumpf1
Laser Tube Cutting MachineTruLaser Tube 5000 TrumpfPipe Diameter Capacity φ12〜φ153 □12〜□1001
Fiber Laser Processing MachineTruLaser 3030 fiberTrumpf1

Bending process

Equipment Highlights
アマダ製のベンディングマシンHG1703の画像

HG1703

This is an Amada bending machine used for precision forming.
It is networked with our office system, allowing processing data to be stored on the server,
which contributes to shorter lead times for repeat orders.With a maximum pressing force of 170 tons and an integrated load control function,
it enables high-precision bending operations.

Furthermore, it is capable of deep bending, a process that requires advanced skill,
allowing us to handle a wide range of requests — from small to large parts,
and from thin to thick sheets.

Bending Equipment List
NameModelManufacturerMachine DetailsQty.
Network-Connected Bending MachineHG1703AMADA1
Network-Connected Bending MachineHDS8025Modular TypeNTAMADA1
Network-Connected Bending MachineHDS8025NTAMADA80t 2500mm2
BenderFαβ III-5020AMADA50t 2000mm1
BenderFαβ III-8025AMADA80t 2500mm1
BenderRG50SAMADA1
Hybrid Drive BenderTruBend 7050Trumpf2

Welding Process

Equipment Highlights
アマダ製のベンディングマシンFLW1500MTの画像

FLW1500MT

This is an Amada fiber laser welding machine.
Because it uses fiber laser technology, the heat-affected zone is minimal, allowing low-distortion processing.

Its high energy density ensures deep penetration, and its high output enables fast welding of thick materials with excellent efficiency and precision.

Welding Equipment List
NameModelManufacturerMachine DetailsQty.
Fiber Laser Welding MachineFLW1500MTAMADA1500W1
Fiber Laser Welding MachineV-HF1000WEL-KEN300W1
Fiber Laser Welding Machinealfa JULIA α LW1500Alfa TKG1500W1
Collaborative robotCRX-30iAFANUC1
Robot Welding MachineTM-1600WG IIIPanasonicCO21
Welding MachineDA300PDAIHENArgon1
Welding MachineWelbeeM350DAIHENCO21
Welding MachineWelbee A350PDAIHENArgon1
Welding MachineMAGPanasonicCO21
Welding MachineYC-300BP2PanasonicArgon1
Welding MachineYC-300BP4PanasonicArgon1
Welding MachinePANA-AUTOMINIPanasonicCO22
Weld CleaningCLINOX POWER BRUSH MNitty-Gritty1500W1
Weld CleaningCLINOX ProNitty-Gritty950W1

Spot Welding Process

Equipment Highlights
Koyo Giken製のスポット溶接加工機NK-03HLV100-20の画像

NK-03HLV100-20

This is a Koyo Giken machine for spot welding.
As it is the highest-grade machine, the table size is large at 1000 x 2000, and it can handle not only SPCC, bonded steel plate, and stainless steel, but also galvanized and aluminum.
In addition, high-speed welding technology that controls heat input minimizes the impact of heat, preventing spot surfaces from burning and achieving a beautiful finish.
Furthermore, welding conditions can be read using a barcode, significantly reducing setup time and contributing to shorter delivery times.

Spot Welding Equipment List
NameModelManufacturerMachine DetailsQty.
Resistance Welding machine (spot)NK-03HLV100-20KOYO-GIKENDC inverter1
Resistance Welding machine (spot))My spot NK-08-WKG-EZKOYO-GIKENInverter1
Table Spot WelderTS86KiAMADAInverter1
Resistance Welding machine (spot))YR35KVAMatsushita Electric IndustrialInverter1
Resistance Welding machine (spot))ID40STAMADAInverter2
Stud Welding machineCD-60JAPAN DRIVE-IT1

Deburring Process

Equipment Highlights
ST-LINK製のバリ取り加工機メタルエステ1300の画像

METAL-ESTE1300

This is a deburring machine made by ST-LINK.
Its wide opening allows it to process large workpieces. The brush rotation axis is also eccentric, allowing the abrasive brush to hit the workpiece from any angle, ensuring even polishing. Furthermore, the abrasive brush can be attached and detached with a single touch, without the need for tools, to suit the workpiece material and desired finish.

Deburring Equipment List
NameModelManufacturerQty.
Deburring MachineMETAL-ESTE1300ST-LINK1
Deburring MachineMETAL-HANS MH-101ST-LINK1

Press Process

NameModelManufacturerMachine DetailsQty.
Press MachineTP-45AMADA45t1

Quality Inspection

Equipment Highlights

3D scanner type coordinate measuring machine VL-700

This is a 3D scanner-type coordinate measuring machine manufactured by KEYENCE.
Equipped with a newly developed high-resolution projection and receiving lens and a WDR CMOS sensor, it can acquire 3D data that is faithful to color and shape.

By quantifying the entire three-dimensional shape, it is possible to measure any part, and it can also be compared with drawings to check for deviations from the design.

Inspection Equipment List
NameModelManufacturerMachine DetailsQty.
3D scanner-type Coordinate Measuring MachineVL-700KEYENCERepeatability 2μm, 9 megapixel WDR CMOS sensor1
Coordinate Measuring MachineHandy Probe-XMKEYENCERepeatability 3μm1
Digimatic caliperCD-30AX, CD-20AX,othersMitsutoyo0-1000mm, 0-600mm, 0-300mm, 0-200mm11
Height Gauge192-614, 192-613Mitsutoyo0-600mm, 0-300mm2
Pro TractorMP-101,othersMitsutoyo0-360° 1minDirect reading, 5minDirect reading2
Pin GaugePin Gauge SetMitsutoyo,othersφ1.00-1.50, φ1.550-12.525,othersMany others
Tap GaugeTap Gauge SetSOKUHANSHA,othersMany othersMany others

Vehicle

Trucks supporting our company's deliveries

We own one 4-ton wing truck, one 3-ton wing truck, one 3-ton flatbed truck, one 1-ton truck, one light truck, one Hiace, and four forklifts.
In addition to offering pick-up and home delivery, we also focus on shortening delivery times by delivering in-house.
Yamada is located near Ashikaga Interchange, offering excellent access throughout the Kanto region.

Vehicle List
NameManufacturerMachine DetailsQty.
TrackMitsubishi Fuso4t Wing1
TrackHino3tWing1
TrackHino3t1
TrackTOYOTA1t1
TrackDAIHATSU1
HiaceTOYOTA1
ForkliftTOYOTA2.5t3
ForkliftTOYOTA1.5t1
Others

Others

Equipment Highlights

Laser Marker LM110C

This laser marker can engrave letters and patterns into metal.
It can process a wide range of materials, including aluminum, iron, copper, titanium, stainless steel, nickel, ABS, polycarbonate, brass, and plated materials.

Other Facilities List
NameModelManufacturerMachine DetailsQty.
Air RiveterLOBSTER3
ShirringS2032AMADA1
Corner ShearCSW-220AMADA1
Drill PressKRT-420PKIRA1
CompressorMITSUI SEIKI4
Stone Surface PlateMitsutoyo1000 x 1000 x 1503
3D Welding Surface PlateST-LINK4x85
3D Welding Surface PlateST-LINK1x11
Crimping MachineHi Spin BR2-121BROTHER1
NC Tapping MachineCTS-900AMADA3-axis1
Tapping MachineBT1-215BROTHER2
Tapping MachineKBR-600TKIRA1
Laser MarkerLM110CSMART DIYs1
3D PrinterSAAMCINCINNATI1